|
|
|
|
|
|
Three-Dimensional Arc Spectrum and Anti-Interference Decoupling in Micro Plasma Arc Welding |
ZHANG Hu, HE Jian-ping*, LINYANG Sheng-lan |
College of Materials, Shanghai University of Engineering Science, Shanghai 201620, China |
|
|
Abstract In view of the limitation in temperature field measurement of welding arc by two-dimensional arc spectral method, the detection of light radiation intensity at arbitrary points within arc based on three-dimensionally spectral acquisition system with confocal optic path as the key is studied. With arc light radiation intensity at each point on the central line (this line was on an arc transverse) perpendicular to detecting direction, Abel Inverse Transform is used for a reference for anti-interference de-coupling, in order relative emission coefficients of light radiation intensity at arbitrary points within arc to be rebuilt. Interference problems resulted from focally spectral measurement at an arbitrary point within arc using the studied three-dimensionally spectral acquisition systemwere solved. According to rebuilt relative emission coefficient about Ar Ⅱ characteristic spectrum (wave length arc 771.308 and 856.221 nm) of arc in micro-plasma arc welding with 2 mm torch height and 2 A welding current, three-dimensional temperature distribution of arc was obtained by relatively spectral intensity. Furthermore, Arc temperature distribution and arc geometry achieved in this way were discussed, and temperature field was compared with the numerical calculation results under same welding conditions. It is shown in the study that the studied three-dimensionally spectral acquisition system can be effectively used to acquire light radiation at a point in arc three-dimensional space. Radially spectral maps were non-axisymmetric with elongation due to a limitation of confocal optic path. However, the radially spectral maps with anti-interference decoupling were axisymmetric. Although the distribution of arc light relative emission coefficients with interference resistance de-coupling appears off-axis phenomenon, light radiation at the off-axis arc center reached maximum. The maximum light radiation at the location from nozzle to workpiece reduced firstly and then increased. This distribution is in agreement with “two-peak” distribution of arc light radiation. Moreover, when the location of arc was from nozzle to workpiece, arc radius decreased firstly, then kept certain value followed by increasing, leading to a quasi-column profile. This arc profile agreed with short arc geometry (height of arc torch was 2 mm) relative to welding current 2 A. In addition, the maximum value indirectly detected for welding current 2 A using three-dimensionally spectral acquisition and anti-interference de-coupling is in the temperature range of arc in micro-plasma arc welding. Furthermore, radial temperature distribution detected in this study is in agreement with the results by numerical simulation for temperature field. The maximum error was only about 0.03.
|
Received: 2018-11-29
Accepted: 2019-03-08
|
|
Corresponding Authors:
HE Jian-ping
E-mail: janejphe@163.com
|
|
[1] Alan M, Viktor S, Milan H. Spectrochimica Acta Part B: Atomic Spectroscopy, 2017, 133: 14.
[2] Fatemeh S M, Khosro M, Babak S. Optics and Lasers in Engineering, 2013, 51: 382.
[3] XU Chen, HUA Xue-ming, YE Ding-jian, et al(徐 琛, 华学明, 叶定剑, 等). Spectroscopy and Spectral Analysis(光谱学与光谱分析), 2018, 38(7): 1993.
[4] Chen Minghua, Xin Lijun, Zhou Qi, et al. Optics and Lasers in Engineering, 2018, 100: 208.
[5] HU Rui, WANG Wei, ZHANG Xiong-xing, et al(胡 锐, 王 伟, 张雄星, 等). Measurement & Control Technology(测控技术), 2018, 37(4): 97.
[6] DU Jian-peng, LIANG Hai-xia, WEI Su-hua(杜健鹏, 梁海霞, 魏素花). CT Theory and Applications(CT理论与应用研究), 2017, 26(4): 435.
[7] NIU Chun-yang, QI Hong, WANG Da-lin, et al(牛春洋, 齐 宏, 王大林, 等). Journal of Engineering Thermo-Physics(工程热物理学报), 2013, 34(11): 2147.
[8] Zhang Mengmeng, David Buttsworth, Rishabh Choudhury. Combustion and Flame, 2018, 197: 369.
[9] WANG Ang-yang, HE Jian-ping, YUE Yao-tao, et al(王昂洋, 何建萍, 貟垚韬, 等). Transactions of the China Welding Institution(焊接学报), 2016, 36(7): 70.
[10] SUN Cheng-qi, AN Lian-tong, YANG De-ming, et al(孙成琪, 安连彤, 杨德明, 等). Transactions of the China Welding Institution(焊接学报), 2016, 37(6): 31.
[11] Cheng Yuanyong, Jin Xiangzhong, Li Shichun, et al. Optics & Laser Technology, 2012, 44: 1426.
[12] Gao Yiqing, Yu Qiuxiang, Jiang Wenbo, et al. Optics & Laser Technology, 2010, 42: 61. |
[1] |
ZHENG Zhi-jie1, LIN Zhen-heng1, 2*, XIE Hai-he2, NIE Yong-zhong3. The Method of Terahertz Spectral Classification and Identification for Engineering Plastics Based on Convolutional Neural Network[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2023, 43(05): 1387-1393. |
[2] |
ZHANG Xiao-teng, LIU Wei, LIU Hai-feng*, ZHENG Zun-qing, MING Zhen-yang, CUI Yan-qing, WEN Ming-sheng, YAO Ming-fa. Intensity Distribution and Inversion Reconstruction of Spectrum of
Hydroxyl Radicals in Spray Combustion of PODE Under Different
Environmental Oxygen Concentrations[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2022, 42(08): 2587-2594. |
[3] |
ZHANG Zhong-xiong1, 2, 3, ZHANG Dong-li4, TIAN Shi-jie1, 2, 3, FANG Shi-yan1, 2, 3, ZHAO Yan-ru1, 2, 3*, ZHAO Juan1, 2, 3, HU Jin1, 2, 3*. Research Progress of Terahertz Spectroscopy Technique in Food Adulteration Detection[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2021, 41(05): 1379-1386. |
[4] |
CHEN Yi-fan, LI Yun-jing, PENG Miao-miao, YANG Chun-yong*, HOU Jin, CHEN Shao-ping. Improvements of VIS-NIR Spectroscopy Model in the Prediction of TVB-N Using MIV Wavelength Selection[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2020, 40(05): 1413-1419. |
[5] |
ZHOU Dan-lei1, 2. Sulfhydryl Modification and Spectral Measurement of Cytoglobin[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2019, 39(09): 2868-2872. |
[6] |
WANG Jin-hua1, CAO Lan-jie1, XU Guo-qiang2*, FENG Xiao-xin3, WU Bing1, ZHANG Bo1. Research on Hyper-Spectral Test of Concrete Corrosion Product under Sodium Sulfate Attack[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2019, 39(06): 1724-1730. |
[7] |
JIANG Fan, LI Yuan-feng, CHEN Shu-jun*, LI Cheng. Analysis on Automatic Discrimination of High Temperature Based on Fowler-Milne Method[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2019, 39(02): 370-376. |
[8] |
LI Jing1,2, LU Xu-tao1,2, Lü Hai-feng1,2, SUN Yun-qiang1,2 . Study on the Design of Explosive (HNS) Content Analysis System Based on THz Spectrum Monomer [J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2016, 36(11): 3506-3509. |
[9] |
SONG Lin-li1, ZHOU Han-chang1, ZHANG Zhi-jie2. Research on a Novel High-Precision Methane Concentration Detection System[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2014, 34(12): 3354-3357. |
[10] |
HU Yang-jun, ZHU Chun, CHEN Guo-qing*, ZHANG Yong, KONG Fan-biao, LI Run, ZHU Zhuo-wei, WANG Xu, GAO Shu-mei. Commercial Orange Juice Beverages Detection by Fluorescence Spectroscopy Combined with PCA-ED and PLSR Methods[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2014, 34(08): 2143-2147. |
[11] |
WU Chen-kai, ZHANG Liang, SHEN Huang-tong, FU Xia-ping* . Investigation of Light Penetration Depth and Distribution Inside Citrus Tissue [J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2014, 34(03): 601-604. |
[12] |
TAO Lin-li1, 2, YANG Xiu-juan1, 2, DENG Jun-ming1, 2, ZHANG Xi1, 2* . Application of Near Infrared Reflectance Spectroscopy to Predict Meat Chemical Compositions: A Review [J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2013, 33(11): 3002-3009. |
[13] |
YAN Jie, MENG Peng-hua . Research on Methane Concentration Monitoring System Based on Electro-Optical Modulation Interference[J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2013, 33(08): 2153-2156. |
[14] |
CAO Hui1, HU Luo-na1, ZHOU Yan2* . Quantitative Analysis Method of Natural Gas Combustion Process Combining Wavelength Selection and Outlier Spectra Detection [J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2012, 32(10): 2799-2804. |
[15] |
XIAO Xiao1,2, HUA Xue-ming1,2*, WU Yi-xiong1,2, LI Fang1,2 . Calculation and Analysis of Arc Temperature Field of Pulsed TIG Welding Based on Fowler-Milne Method [J]. SPECTROSCOPY AND SPECTRAL ANALYSIS, 2012, 32(09): 2327-2330. |
|
|
|
|