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End-Point Prediction of BOF Steelmaking Based on Flame Spectral Feature Selection Using WCARS-ISPA |
ZHU Wen-qiong, ZHOU Mu-chun*, ZHAO Qi, LIAO Jun |
School of Electronic and Optical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China |
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Abstract Real-time precise control of the BOF steelmaking end-point can effectively improve the quality of steel output. The flame spectra change obviously in different stages of steelmaking. It can be used to control the end-point of steelmaking effectively with the machine learning method. Due to a large amount of spectral data and the lack of reliability and real-time performance of the existing methods for spectral feature extraction, a characteristic spectral wavelength selection method based on window competitive adaptive reweighted sampling (WCARS) combined with iterative successive projection algorithm (ISPA) was proposed in this paper. This method can effectively solve the problem of over-fitting and reduce the complexity of high-dimensional data calculation. After dividing the spectral data along the wavelength direction in the window, CARS was used to select the feature window band. The iterative selection was combined with a traditional successive projection algorithm, and the characteristic wavelengths were selected through repeated iteration. On this basis, support vector machine regression (SVR) was used to establish the carbon content prediction model of steelmaking end-point. 363 sets of spectral data of the later stage of steelmaking were collected as an experimental sample and preprocessed by Savitzky-Golay smoothing. The input of the SVR model was 10 characteristic wavelength data selected by WCARS-ISPA, and the output was carbon content. The training set and test set were divided by the Kennard-Stone algorithm. The average prediction error of carbon content, the hit ratio of prediction error within ±2% and the average running time of 30 times were selected as the evaluation indexes. The results indicated that the average prediction error is 1.413 2%, the hit ratio is 90.63%, and the running time is 0.019 679 s. Compared with the model of full spectra and characteristic wavelengths selected by four different feature selection methods of WCARs-ISPA, CARS-SPA, WCARS and SPA, the WCARS-ISPA model has the lowest error and the highest hit ratio. In this paper, a new flame spectral characteristic wavelength extraction method was proposed. Window competitive adaptive reweighted sampling was combined with an iterative successive projection algorithm to select the wavelength, and a prediction model of end-point carbon content is established on this basis. The experimental results showed that this method could effectively extract the spectral characteristics of flame. This model can accurately predict the endpoint of BOF steelmaking and meet the requirements of real-time control of industrial production.
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Received: 2020-08-15
Accepted: 2020-12-20
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Corresponding Authors:
ZHOU Mu-chun
E-mail: mczhou@sohu.com
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